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Replica Aircraft Topics related to the construction of WWI replica aircraft

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Old 18 January 2009, 03:50 PM   #1
ulpilot
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A&P 121 tubing

I'm thinking of making a production run of A&P 121 tubing that is used for wing trailing edges on Sopwith planes. Right now I'm asking to see what kind of interest there is for it.

It will be made from 4130 steel, with .028 wall thickness. Lengths will probably be 10ft.

Price will depend on the total amount of orders I have. But here is an idea what the price range could be.

If total orders add up to 50ft, the cost would be $6.00/ft.
100ft the cost would be $5.00/ft
Total of all orders add up to 1000ft or more the cost will drop to $4.10/ft.


If your interested let me know how much you might want. If there are enough people willing to commit I'll set up to do a run.
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Old 18 January 2009, 04:15 PM   #2
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Count me in for a Camel sized batch. I think 100ft.

Koz
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Old 18 January 2009, 08:44 PM   #3
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I'll commit to another 100' batch.

I think 10' lengths would be easy enough to manage for long term storage. If I recall, the longest straight run on the Baby is 6', so this is a good (if early) opportunity for me then.

The top center section uses AP 121, as do the ailerons. I had thought that maybe they were able to bend the mild steel under heat in a jig, what should I do about 4130 then?

Let me know the particulars.
 
Old 19 January 2009, 01:41 PM   #4
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Hi Ulpilot,
Would you be doing this in the next 6 months? If so I'd be interested in 120 ft in 10 ft lengths.

Cheers, Nick
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Old 20 January 2009, 03:12 AM   #5
ulpilot
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Right now I have people interested in a total of 420ft. That brings the price down to $4.25/ft plus shipping.

I'm in the middle of recovering my Cub wings. If everyone can wait I'll plan on doing a run by the end of March. I'll pm those that are interested in the next couple of days.
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Old 20 January 2009, 07:17 AM   #6
'14-'18aviationcollector
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Great offer, thank you!

Hi, I am very interested such an offer, in theory at least and admittedly probably not straight away, but it is great to see such items becoming increasingly available for projects.

I have a question. I have plenty of Sopwith factory drawings - in fact I have some with me. I am currently travelling so I don't have ready access to most of my collection just now, but I just realised that I should have some drawings which will give me the answer. When I get home I will have a look and find the answer for myself, but surely the original tubes would have been mild steel, is that correct? I have heard some stories about the harder steels / alloys / other metals being more prone to fatigue and failure than mild steel, which whilst soft is more flexible. Is this correct? As I say, please forgive me if I am completely off track, I will have a look at the factory drawings when I get back home - well, where I am staying that is.

I hope you don't mind me asking. Cheers,

David.
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Old 20 January 2009, 07:24 AM   #7
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Quote:
Originally Posted by '14-'18aviationcollector View Post

I have heard some stories about the harder steels / alloys / other metals being more prone to fatigue and failure than mild steel, which whilst soft is more flexible. Is this correct? As I say, please forgive me if I am completely off track, I will have a look at the factory drawings when I get back home - well, where I am staying that is.

I hope you don't mind me asking. Cheers,

David.
David,

My suspicion is that I will have to squeeze a section of mild steel for the center section, I don't believe the 4130 will form the required curves.
I will use the 4130 sections for the straight portions on the wings.
 
Old 20 January 2009, 07:30 AM   #8
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tubing

Hi Joe,

Thank you very much for the advice.

Are you making some too?

Cheers,

David.
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Old 20 January 2009, 11:18 AM   #9
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Hi Joe,

Thank you very much for the advice.

Are you making some too?

Cheers,

David.
David,

No, if UlPilot will make me the 100', I'll use his.

If I cant get it (4130) to form the center section, then I will squeeze M.S.T. to oval to do the job.
 
Old 22 January 2009, 03:27 AM   #10
ulpilot
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What is the minimum radius you need to bend the tubing? I could run some tests with 4130 to find the best way.

I have had difficulty in the past finding seamless thin wall mild steel tubing. I'll call some suppliers. Anyone have any sources?
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